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SPARK PLUG

Is a stain between the insulator and metal shell caused by gas leakage?

By Li Chenyu / hcfire360 November

A It is not a stain caused by gas leakage but by corona discharge (corona stain).

When a spark plug is removed, a brownish stain that looks like a sign of combustion gas flow is often seen at the crimping portion of the metal shell.

This stain is the result of oil particles suspended in air adhering to the surface of the insulator due to the high voltage. It does not affect spark plug performance.

Corona stain
Mechanism of corona discharge The high voltage applied to the spark gap is also applied to the area between the center electrode and the metal shell, causing an insulation breakdown of the air at the gap (a) between the insulator and the metal shell. The phenomenon is called a corona discharge. The generated corona discharge develops toward the terminal nut. This last process is the pale blue corona discharge that may be observed in dark conditions.


Corona discharge

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